Close the Loop. Recover Value.
Stay Compliant.

An integrated battery recycling and second-life pack management platform — from weighed scrap intake and safe discharge to grading, second-life pack building, resale and CPCB-compliant manifests. Built right inside the Uveous ERP core database.

✓ End-to-End Traceability ✓ CPCB Compliance Ready ⚡ Second-Life Recovery
Battery Recycling ERP Dashboard

The Battery End-of-Life Crisis

🚫

No Closed Loop

Batteries leave the fleet and disappear into the grey market with zero traceability or OEM callbacks.

💸

Hidden Revenue Loss

Reusable cells and modules remain unmonetised due to a lack of rapid resistance and voltage grading systems.

⚖️

Regulatory Risk

Manual CPCB filings, form submissions and hazardous-waste manifest tracking create massive audit exposure.

🔎

No Serial Traceability

Operators cannot trace field-failed packs back to original cell batches, solder operators or supplier lots.

🧩

Fragmented Operations

Collection, sorting, discharging, dismantling and testing behave as disconnected tasks with separate data logs.

🏷️

Scrap Pricing Disputes

Lack of integrated weighbridge data and chemistry-based metal values causes margin leakage during raw scrap buying.

One Integrated Recycling Loop

1 → Collection & Intake 2 → Sorting & Discharge 3 → Dismantling & Grading 4 → Second-Life Assembly 5 → Sales & Compliance 6 → Revenue Recovery
⚖️

Weighbridge Intake

Integrates with weighbridges to register scrap receipts. Raw weights are verified against manufacturer serials and scrap purchase order logs.

🔋

Safety Discharge

Station state logs capture discharged kWh and hazmat heat sensors flag thermal risk before dismantling begins.

🅰️

Advanced Cell Grading

Capacity validation classifies recovered cells A–D, with bulk CSV test import for fast, objective triage.

10 ERP Recycling Core Modules

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Scrap Procurement

Weighbridge APIs, scrap inward GRN and chemistry price indexes keep buying transparent and margin-safe.

🔀

Intake & Sorting

OCV voltage sorting, IR verification tools and a triage decision engine route every battery correctly.

🔋

Safety Discharge

Station state logs, discharger kWh recovery and hazmat heat sensors safeguard the workshop floor.

🔧

Teardown & Dismantling

Part barcode matching, carbon block packing and waste-type cataloguing for every dismantled pack.

🅰️

Advanced Cell Grading

Capacity validation, A–D cell classification and CSV bulk import of test results.

🧱

Second-Life BOM

Genealogy tracking, secondary pack testing and potting certifications for rebuilt batteries.

⛏️

Material Yield Output

Black-mass allocation, metal yield indexes and refined selling logs quantify recovered value.

📜

CPCB Compliance

Hazardous-waste manifests, Form 1 / EPR returns and auto-generated audit logs — ready to submit.

🧭

Traceability Center

BMS history links, chain-of-custody logs and exportable genealogy for every pack.

📊

Analytics Dashboard

E-waste ratio trends, grade-count analytics and an ROI margin tracker in one view.

Convert Waste Into Revenue, Without the Audit Risk

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Graded Cell Marketplace

Integrated e-billing for Grade A cells (second-life EVs) and Grade B cells (static solar ESS).

🔨

Second-Life Pack Builder

Rebuilt battery packs stay linked to their original cell barcodes for full onward traceability.

🧬

Genealogy Tracking

Automated genealogic logs trace replacement cell counts through every re-manufactured pack.

✅

QC Certification

Automatic parameter generation validates warranty limits for every second-life pack shipped.

📑

CPCB E-Manifests

Generates mandated Form 1 listings, hazardous-waste disposal certificates and EPR audit histories.

⚖️

Weighbridge Validation

Zero manual overrides allowed on intake weights, so declared and actual mass always reconcile.

🛑

Hazard Hold Blocks

Shuts down dismantling queues automatically when thermal readings exceed safety parameters.

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Regulatory Roles

Segmented portals restricted solely to compliance officers, with full action trails.

Executive Business Value & ROI

₹8–15 Lakh Monthly Revenue Recovery
60–80% Reduce Manual Effort
100% Manifest Compliance Rate
3–6 Month Rapid ROI Payback Window
Request Live Demo →

Built Inside the Uveous ERP Core Database

No external sync. No API delay. One database.

📦 Warehouse & Inventory 💳 Accounts Payable 🧱 Production BOM 🪪 Battery Passport 🧾 Sales Invoicing 🛠️ BMS Repairs Repository

Ideal Customer Sectors

🛵 Two-Wheeler OEMs 🛺 E-Rickshaw OEMs 🚚 EV Fleet Operators 🔋 Pack Assemblers ♻️ Authorised Recyclers

Ready to Close the Loop?

Schedule a live demonstration of the complete recycling workflow — from weighbridge receipt through second-life battery sales and compliance reporting.

Book Personalized Demo → View Pricing